Composite Gas Cylinder Inspection Equipment for Respirators

Design planning and raw material procurement
Engineers complete structural design, mechanical calculation and 3D modeling according to requirements to form production drawings and process planning. The procurement department selects qualified suppliers and purchases core materials such as steel, castings, and electrical components to ensure that the raw materials meet production standards.

Processing and component forming
The plates are cut into the required shape and formed by bending machines or plate rolling machines. Key components (such as gears and bearing seats) are manufactured by casting or forging processes and heat treated to improve hardness and toughness. Then, the parts are precisely processed by lathes, milling machines and other equipment to ensure that the dimensional accuracy meets the requirements of the drawings. After drilling, tapping and other processes are completed, the parts need to be subjected to preliminary quality sampling.

Assembly and surface treatment
The main frame of the equipment is formed by welding the frame, rollers and other structural parts. Subcomponents such as the transmission system and hydraulic system are pre-installed at this stage, and compatibility is verified by functional testing. Sandblast or shot blast the equipment to remove the surface oxide layer and enhance the adhesion of the coating. Spray anti-rust paint or epoxy resin wear-resistant paint, and use electroplating or galvanizing for anti-corrosion treatment for small parts.

Assembly and quality inspection
Integrate modules such as power system and control system to complete the mechanical assembly of the whole machine. Perform no-load test (check running stability) and load test (simulate actual working conditions to verify efficiency). Key dimensions must be checked for consistency with drawings, and weld quality must be tested by ultrasonic or X-ray non-destructive testing. Finished equipment must pass performance acceptance (such as processing volume and energy consumption) and safety testing.

Packaging and delivery
Finished product packaging Use shockproof and anti-rust materials to package the equipment in sections, and mark information such as product name, specifications and production date. Choose land or sea transportation according to transportation needs to ensure that there is no damage during the logistics process. The warehouse system completes the delivery registration after checking the order information, and updates the inventory data in the ERP system simultaneously.